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Caterpillar
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Product Description
What consequences will there be if the oil filter element is not replaced?
Failure to replace the oil filter element in time will lead to multiple serious consequences. The main hazards are reflected in the following aspects:
⚠️ core hazard
Pollutant cycling accelerates wear
The old filter element retains a large amount of metal debris and carbon deposits (accounting for more than 25% of the dirt capacity), which re-contaminates the new engine oil , causing abnormal wear of key components such as the crankshaft and piston rings, and shortening the engine life by more than 30%
Lubrication system failure
Filter element clogging : Impurities clog the pores of the filter paper, reducing the oil flow by 40%-60%, causing insufficient local lubrication and high-temperature cylinder pulling
Forced opening of the bypass valve : in extreme blockage, unfiltered engine oil directly enters the engine oil passage, carrying impurities that accelerate the wear of the bearing bush and even cause the shaft to seize
Performance and economy deterioration
Power drops by 10%-15%, fuel increases by 8%-12%
Cold start abnormal noise, operating noise increases by more than 20 decibels
Exhaust gas emissions exceed the standard (nitrogen oxide concentration reaches 2-3 times the standard value)
derivative risk
The specific consequences of the impact dimension
Maintenance costs the probability of major overhauls increases threefold, and the maintenance frequency increases by 40%
The lifespan of the oil is . New engine oil deteriorates rapidly, and the oil change effect is lost by 70%
Legal risks: excessive emissions and violation of environmental protection regulations:
Safety hazard: cylinder explosion or turbine damage caused by oil passage blockage
Case warning: If the filter element is used beyond its service life for 2 years, the engine needs to be disassembled to remove the sludge, and the repair cost exceeds 5,000 yuan
necessary maintenance suggestions
Force synchronization to replace
Every time the engine oil is changed, the filter element must be changed to prevent cross-contamination of new and old oil
Periodic optimization
Under normal operating conditions: mineral oil every 5,000 kilometers/half a year, fully synthetic oil every 10,000 kilometers/year
Construction machinery: Every 300 hours (approximately 8,000 kilometers) or in a dusty environment, the cycle is shortened by 30%
Filter element selection:
Reject inferior filter elements (with a 50% difference in dirt-holding capacity), and give priority to the model of metal housing + deep gradient filter paper
Operation prompt : When replacing, check the integrity of the sealing ring, manually pre-install the filter element, and then tighten it to the standard torque with a tool.